Tuesday, July 28, 2026

Find out how to Enhance Aligner Monitoring With 3D Printed Attachments


Alison Werner (00:06)
Good day and welcome to the Orthodontic Merchandise Podcast. I’m your host, Alison Werner On this episode, sponsored by Solventum we’re analyzing a significant technological shift in clear aligner remedy, the transition from standard intraorally cured attachments to pre-formed 3D printed options. The standard attachment workflow has lengthy been a major supply of medical unpredictability for orthodontic groups, largely because of the guide flash removing course of and its downstream impression on exact tooth monitoring.

Our visitor as we speak is Dr. Thomas Crary a board-certified orthodontist who practices at Milestone Orthodonics in Minnesota. Dr. Crary was one of many pilot testers for Solventum’s Readability Precision Grip Attachments, and he joins us to share his medical insights on how integrating absolutely cured, pre-formed composite attachments can streamline every day observe operations, enhance bond power, and elevate the affected person expertise. Right here’s our dialog.

Alison Werner (01:00)
Physician Crary, thanks a lot for becoming a member of me. I actually recognize it.

Tommy Crary (01:03)
Good morning. Joyful to be right here. Thanks for having me.

Alison Werner (01:06)
Yeah. Okay, so let’s type of begin with attending to know you somewhat bit. In order each the practising orthodontist and a Solventum associate, are you able to share somewhat bit about your observe and the way how does aligner remedy match into your day-to-day workflow at this level?

Tommy Crary (01:21)
Completely. Yeah, somewhat bit about me. I used to be born and raised in Minnesota. I pursued engineering truly as an undergraduate diploma, however like proper on the finish of it, I noticed I wish to be an orthodontist and pursued that, went to College of Iowa for dental college and residency as effectively for orthodontics, graduated in 2018 and joined a gaggle observe that’s now referred to as Milestone Orthodonists again residence in Minnesota.

And have been there ever since. Like it. I’ve acquired three wonderful companions, six areas within the northwest suburbs of the Twin Cities. We do fairly a fairly a little bit of aligner remedy, possibly 20 to 25 % of our instances are achieved with clear aligners, the opposite with mounted. We’ve been utilizing the Readability aligner system because it got here out and been actually pleased with it. It’s been enjoyable to see it develop and develop and and hold implementing new options like these grip attachments.

Alison Werner (01:56)
Yeah.

Tommy Crary (02:16)
I’ve developed type of a status of pondering exterior the field and utilizing auxiliary therapies like TADS and and hybrid therapies to get the job achieved as essential. So I type of get to use my engineering diploma somewhat bit with some downside fixing each day. So somewhat bit about me after which by way of aligners in our observe, we

Alison Werner (02:32)
Yeah. Yeah.

Tommy Crary (02:41)
use them typically. I believe I communicate for all my companions and myself. It’s not essentially simply adults or simply adolescents. It’s type of simply case choice based mostly on what is smart. Is the affected person going to be compliant? Is that this what they need? Is it a very good case for aligners? And I once more I I’ve type of developed a status for pushing the envelope with them. I’ve acquired a cool portfolio of difficult instances and nice finishes on in any other case, you recognize, that’s

Sometimes not a aligner case, however let’s do it and and with the precise cooperation and affected person disposition, it’s it’s enjoyable to get it achieved. So yeah, I I believe it’s it aligners are a beautiful instrument for the precise conditions.

Alison Werner (03:17)
Yeah. Okay. All proper. So that you talked about it there, however we’re gonna focus in on the Readability precision grip attachments on this dialog. So discuss to me about while you first started working with them. What stood out to you in contrast with type of the standard attachment workflow you you had been used to?

Tommy Crary (03:34)
Yeah, nice query. possibly it’s my engineering background, or possibly all of us orthodontists are usually perfectionists and downside solvers. And I don’t know, I’m going by means of my workday and I’m at all times taking a look at various things in clinic that like, hey, I really feel like we might do that even higher. It may very well be

Alison Werner (03:43)
Yeah.

Tommy Crary (03:52)
Protocols or supplies, strategies, programs we make use of. Anyway, standard attachments as we all know them made my want record on nearly a every day foundation. Simply I want they had been higher. And and anyway, when Solventum got here out with these grip attachments, I used to be like, lastly, that you recognize, they’re lastly right here. That is what I’ve been dreaming of. I want there was one thing higher. Everyone knows attachments are a essential a part of aligner remedy.

However there’s quite a lot of inherent points with them and we’ll we’ll dive into that. however however I my first thought was identical to lastly they’re right here and I used to be grateful to be a part of the event and pilot testing of the grip attachments and

After we rolled them out, type of what hit me most moreover simply these are precisely what I’ve been hoping for was they’re truly fairly straightforward to implement for what they will do for the observe, workflow and and remedy outcomes. It’s truly that was in all probability the second factor that hit me was like this actually isn’t that dangerous. Like they’re they’re fairly straightforward to implement. By way of modifications, you recognize, some modifications I’ve made to the observe, it’s like, wow, that was actually laborious to roll out. It sounded easy on paper, and you then begin implementing it’s like, okay.

Alison Werner (04:59)
Yeah.

Tommy Crary (05:01)
You recognize, we might have thought this by means of extra, however yeah, in comparison with standard attachments, simply making this swap hasn’t hasn’t been that dangerous.

Alison Werner (05:09)
So out of your expertise and observe, the place do the standard attachments are likely to create probably the most variability for the group or the affected person?

Tommy Crary (05:20)
Most likely on the supply appointment. what I’ve discovered by way of issues that disrupt our schedule and the movement of the day, I’d summarize it by saying something that’s unpredictable is liable to disrupting the day. And a few appointments are extra liable to

surprises than others. Like for instance, retainer checks. most of them, you recognize, sufferers sporting the retainers, they’re pleased with the consequence, every little thing’s going nice.

Alison Werner (05:45)
Mm-hmm.

Tommy Crary (05:51)
Sustain the nice work, pat them on the again, see you subsequent time. Name me should you want me. however you recognize, possibly one in nevertheless many, it’s like there’s one thing, one thing off, and there’s conversations available. Anyway, on the aligner supply appointment, that one with standard attachments I discovered was much less predictable. issues come up. you are attempting to fill the attachment wells, whether or not you’re utilizing flowable or full bodied composite, whether or not you’re doing in the beginning of the day or chair.

With the affected person. It’s arbitrary. Flash removing is unquestionably not an actual science, and there may be voids.

there’s all types of issues that come up and you recognize, quite a lot of occasions we’re ending these appointments on time, however not at all times. typically issues would would come up, there’s quite a lot of flash eliminated. Typically even you recognize, a pair decrease incisors get bonded collectively ’trigger there’s a sufficient flash overflow. It’s like, okay, that you recognize, that’s gonna actually disrupt the movement of the appointment. in order that’s I believe

That’s in all probability the most important variable is that supply appointment. And positively there’s variability with the standard attachments all through remedy. And we’ll get into that extra I’m positive. However however at that first appointment, that’s the place you actually really feel the good thing about the grip attachments.

Alison Werner (07:12)
Okay. You talked somewhat bit about it there, however quite a lot of clinicians will suppose that, you recognize, flash because the as a cleanup situation. Why is it truly greater than that?

Tommy Crary (07:22)
Good level. I agree. I imply, cleanup situation, sure, however precisely. It’s it’s a lot greater than that. for one, it’s not a exact exercise. You it’s it’s as imprecise as filling the attachment wells. even should you’re sporting loops, even should you’ve acquired distinctive hand abilities, eradicating flash is considerably arbitrary. You’re making an attempt to get all of the flash off, after all.

However are you gonna gouge the attachment and and disrupt its geometry? Are you gonna depart some flash behind? Perhaps a few of each. I imply, we’re not human CNC machines. It’s laborious to anticipate to have the ability to mill it again all the way down to what it’s speculated to be on the display screen. And so

after which to not point out it, you recognize, anytime you contain the hand piece, it’s extra stuff to get out. It’s noisy and aerosols are all disruptive to the clinic. Sufferers don’t love the hand piece. So any manner you may eradicate the usage of a handpiece, it’s positively a win. So I believe that’s a part of the flash. And the opposite factor is it’s it’s humbling to get all of it off. You do a refinement scan and also you’ll take a look at it, and it’s like, you recognize, you suppose you’re good, and you then do a scan, and the scans don’t lie. You’ll see

Alison Werner (08:33)
Yeah.

Tommy Crary (08:34)
Remnant flash, even when

Alison Werner (08:36)
huh.

Tommy Crary (08:36)
it’s simply adhesive flash, that exhibits up and naturally you return and get it, however the level is it’s simply it’s powerful. It’s powerful to get all and you recognize that impacts the match of the aligners. How might it not?

Alison Werner (08:39)
Yeah.

Yeah.

Yeah, yeah, completely. So ha then okay, so discuss to me then about having a preformed 3D printed attachment. How does that change the bonding appointment for you, the physician, the group, and the affected person?

Tommy Crary (09:04)
I believe it helps every of these events. from a physician standpoint, I nonetheless go over and test the attachments as soon as they’re positioned, however more and more it begins to really feel like a formality. Like I’m simply going over simply to say hello and and and since they simply they prove nice. that they’re predictably good. however I nonetheless test them. you recognize, from the affected person standpoint, yeah, keep away from the hand piece and

There’s nothing worse than you recognize, you’re you’re making an attempt to ship the very best care you may and first impressions make an enormous distinction. So if a affected person’s beginning off in remedy and impulsively, you recognize, an attachment comes off or they’ve acquired to go in and restore one as a result of it had an enormous void, or there’s quite a lot of flash, and I come over and test and there’s nonetheless extra flash to get off, it’s okay, you recognize, we’re everybody’s doing their finest and so long as we get it proper. However nonetheless you need sufferers, particularly the primary impression to be.

Alison Werner (09:57)
Yeah.

Tommy Crary (10:03)
the very best and if it appears like issues are going mistaken, understandably you’re gonna begin to query like, you recognize, what what’s occurring? They needed to redo that attachment twice. There was a void beneath it. They needed to peel it off and get a brand new one on. So

I believe from the affected person standpoint, positively loads smoother. After which my assistants adore it. Once I was doing that beta testing, the the pilot research on these grip attachments, we I keep in mind the I’ll always remember the morning. It was enjoyable. It’s like, hey, we’re making an attempt one thing new. It’s it’s a very cool know-how I’ve been a part of. And I after all talked to the affected person, mentioned, Hey, right here’s what we’re doing, are you okay with it? And everybody was on board. I skilled my assistants in. It was a fairly fast coaching session, however there’s some little nuances to know. After which on the

the

finish they’re saying like wow these are actually cool I can see why you’re enthusiastic about it. When are are these gonna be widespread use or are is this type of one and achieved? And I like, no they’re they’re coming. It’s thrilling they usually’re like, Properly I can’t wait until we get to make use of this on all people. So actually by way of me, the affected person and my group, everybody wins. It’s nice.

Alison Werner (10:56)
Yeah.

Yeah. Okay, so what have you ever observed about aligner engagement and monitoring when utilizing these grip attachments?

Tommy Crary (11:20)
Proper. I’m satisfied they match the trays loads higher. It like certainly one of my mentors defines happiness as any time that actuality exceeds the expectations. And it is smart. You recognize, somebody tells you your meals’s gonna be prepared in a sure period of time and it comes out early, you’re comfortable. But when it’s a lot later than that, you recognize, the expectations not met. within the aligner recreation, in a manner, the way in which I take a look at it’s.

The expectation is that the attachment that’s made within the mouth is strictly what’s proven on the display screen after all of the aligners are fabricated off of what’s proven on the display screen as an attachment. So the expectation is that within the mouth it’s going to be an an identical reproduction, however it’s there’s a lot alternative for error up entrance and alongside the way in which with attrition and fractures of of attachments that it’s like, how will you say these are correct?

So I’m satisfied that my monitoring is improved. And I do know Solventum did a survey of orthodontists and the overwhelming majority discovered that yeah, like we’re satisfied that there’s higher monitoring. After all the basics have to be in place, good compliance and a very good plan and all that, however I I’m satisfied it’s helped loads.

And I gained’t be stunned if with additional research on the subject, if they arrive again and say, yeah, it’s like, you recognize, confirmed confirmed that it actually improves monitoring, even for powerful tooth actions like extruding a lateral incisor and among the notoriously difficult issues. So it’s thrilling. It’s enjoyable to see it work. It’s not solely simpler to position them, however they work higher too. So it’s it’s been enjoyable to see.

Alison Werner (13:05)
Okay.

Yeah, you talked about it there, however I used to be gonna ask you, are there sure instances sure case sorts or actions or variety of attachments that you just’ve observed a distinction with?

Tommy Crary (13:18)
Good level. I I have a tendency to make use of fewer and that is with standard or grip attachments, however I take advantage of fewer attachments, however after I do implement them, I take advantage of larger attachments. And I I just about use grip for as many attachments as I can. Like if I do know I want it, I’ll use grip if I can.

there are some limitations because of the manufacturing. For those who want a second attachment on a tooth, or if it’s on the lingual floor, or if it’s too near the occlusal or gingival margins, then it’s gotta be a traditional. However in any other case, my group and I all are in favor of use grip at any time when you may. And like they’re they’re upset if in the event that they see the the the blue on on the little iodonogram map of the place the attachments are going, they see them in blue. That

Alison Werner (14:05)
Yeah.

Tommy Crary (14:11)
Blue is for the standard and gre inexperienced is for the grip attachments. And so they’re like, Do you actually do these must be standard? I’m like, Yeah, you recognize, sadly they do. Do your you recognize, yeah, you continue to acquired it. However yeah, in order that they’re kinda they they adore it. They’re spoiled type of with the grip attachments now.

Alison Werner (14:18)
Yeah.

there you go. Properly, okay, so sturdiness is one other space that issues all through remedy. So what ought to clinicians find out about how these attachments truly maintain up over time?

Tommy Crary (14:41)
Yeah, that’s one other benefit. I consider it as like again to restorative dentistry, something made intra-orally, direct restoration, you recognize, direct composite fillings, versus something made within the lab, crowns, and so on. Something made in a managed lab surroundings is gonna be of upper high quality. Floor, porosity, materials power, and so on.

So you recognize, for the Solventum grip attachments which are it’s cool, it’s a 3D printed proprietary, absolutely cured composite.

And it it’s simply it’s it’s much more sturdy, stain resistant, as a result of it’s it’s not gonna have the floor porosity that one thing made on the fly intraorally is gonna have. So that they’ve proven it it resists staining dramatically greater than any of the composites in contrast in opposition to and sturdiness, they don’t, they’re not as liable to attrition and fractures as standard attachments. So it it’s cool. It’s I I don’t know the way they do it. I believe it’s I believe it’s proprietary.

Method, however 3D printed composite, and one other benefit of it being absolutely cured and able to go is

Whenever you’re gluing them to the enamel, standard attachments, you don’t actually wish to push the curing mild on the attachment too laborious. I imply you wish to adapt the aligner template to the enamel, however should you push on the attachment too laborious earlier than it’s cured, you’ll distort it. The plastic’s considerably comfortable. However with the grip attachments absolutely cured, we we truly suggest pushing the attachment in opposition to the tooth pretty, you recognize, with pretty agency strain. Use the curing mild tip.

And push it on there earlier than beginning the sunshine up. And that manner you’re you’re actually limiting the bond interface between the the intaglio of the attachment and the enamel floor. And the thinner the bond interface, the higher the bond power. And and you are able to do that with grip attachments as a result of they’re absolutely cured. In order that’s why it’s simply it’s such an ideal resolution that they’re simply out of the field, customized made for every affected person, absolutely cured, and a extra sturdy materials that’s gonna resist harm all through remedy, which is nice. You’ll be able to belief it

Alison Werner (16:59)
Okay. All proper. So what recommendation would you give to a physician who’s however desires to ensure that implementation goes easily?

Tommy Crary (17:11)
Nice, good level. It yeah, something new, yeah, you that you must I’d say my finest recommendation is it sounds type of foolish, however you recognize, learn the directions. they’re it it’s not probably the most difficult factor to implement. In reality I you recognize, I believed it was fairly easy, however there’s a few nuances that make sense when you perceive it, however

for instance, there’s within the welcome equipment while you order your first grip attachment, they ship you all of the supplies that you must bond it. And there’s a primer in there that you could be or might not have already got stocked. So positively use that. And you recognize, all of us wish to hold stock low on what number of merchandise you inventory, however there’s been a ton of high quality analysis achieved on what’s one of the simplest ways to make these work. And so comply with the instructions, don’t shortcut it. It’s actually it’s

I’d truly say simpler than the standard attachments to position So comply with the instructions. Take into account getting your rep concerned if if you wish to. I’d encourage it. They might even wish to be there for the primary bonding and and type of shoulder surf and watch the method and ensure it goes off easily and will have some useful t suggestions for you. In order that’s how I’d go about it. I I used to be concerned with

Alison Werner (18:21)
Yeah. Yeah.

Tommy Crary (18:25)
the event so I used to be actually aware of every step and why it mattered. But when that is new to you, simply yeah, learn the instructions, discuss to your rep and it ought to go off actually easily.

Alison Werner (18:28)
Yeah.

And it appears like while you had been type of doing that beta testing together with your group that the you recognize, it was a conv you recognize, you confirmed your group the best way to do it and it was a reasonably straightforward transition for them.

Tommy Crary (18:48)
Completely. Completely. Yeah, they I I I truly I believe it just like the date type of crept up on me and I I really feel like I beneath ready them. I used to be identical to, hey, we’re doing one thing new as we speak. Right here’s the inside track, right here’s the steps. I’ll type of control it. However I acquired a seek the advice of to hop into and let’s see the way it goes. Let me know should you acquired any questions. It was a fairly primary crash course and

Every part stayed on and every little thing was nice they usually’re like, Yeah, we adore it. It was nice. And the affected person gave me thumbs up. They’re Yeah, cool product. I don’t know any totally different, however it this appeared to go fairly easy. I used to be like, Nice. So it was enjoyable. That’s proper. Yeah, precisely.

Alison Werner (19:30)
All proper. So should you needed to summarize the worth of the Readability precision grip attachments in a single sentence, what would you need clinicians to recollect?

Tommy Crary (19:42)
I might say within the spectrum of recent applied sciences and issues which you can implement for what grip attachments can do to your workflow and predictability of the supply appointment and monitoring and stain resistance, and so on., for for a way highly effective of a change it might make to your course of, it’s truly fairly straightforward so as to add into your protocol.

In comparison with, you recognize, many different new issues on the market, there’s there’s so many nice issues you may contemplate implementing, however that is a straightforward one to do it with.

Alison Werner (20:19)
Yeah. Properly, Physician Crary, it’s been nice speaking to you. I actually recognize you sharing your expertise.

Tommy Crary (20:26)
Yeah, it’s been a privilege being right here. Thanks for having me.

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